Differentiated Air Intake System (DISA) Maintenance
Posted: Tue Jun 16, 2009 1:27 am
The DISA is part of your intake system and allow better torque curves at various RPMs but when it fails it can be catastrophic to your engine.
Do I have your attention yet...
I ran across this post over on Bimmerfest by forum user BMWTech. http://www.bimmerfest.com/forums/showth ... p?t=317362
Here is the meat of the thread but you should read the entire thread.
"The flap is powered close, controlled by the DME. Most of you who aren't familiar with the resonance system, here are some words of wisdom :
----> The resonance system provides increased engine torque at low RPM, as well as additional power at high RPM. Both of these features are obtained by using a resonance flap (in the intake manifold) controlled by the DME.
During the low to mid range rpm, the resonance flap is closed. This produces a long/single intake tube for velocity, which increases engine torque.
During mid range to high rpm, the resonance flap is open. This allows the intake air to pull through both resonance tubes, providing the air volume necessary for additional power at the upper RPM range.
When the flap is closed , this creates another "dynamic" effect. For example, as the intake air is flowing into cylinder #1, the intake valves will close. This creates a "roadblock" for the rushing air. The air flow will stop and expand back (resonance wave back pulse) with the rushing air to cylinder #5. The resonance "wave", along with the intake velocity, enhances cylinder filling.
The DME controls a solenoid valve for resonance flap activation. At speeds below 3750 RPM, the solenoid valve is energized and vacuum supplied from an accumulator closes the resonance flap. This channels the intake air through one resonance tube, but increases the intake velocity.
When the engine speed is greater than 4100 RPM (which varies slightly - temperature influenced), the solenoid is de-energized. The resonance flap is sprung open, allowing flow through both resonance tubes, increasing volume.
The problem I have seen with the part is that the metal pin that holds the flap together comes apart falling out of it's place. Not only does the flap stops working, the pin can fall down into the combustion chamber and finds its way in between the valves and the piston creating HAVOC. Valves can bend and the cylinder walls can be damaged when the pin falls off. I am not sure if fuel quality, aggressive driving, and other factors possible are causes for this to happen. One thing is for certain, engines with this problem has sludge/dirt/carbon deposits around the adjusting unit that failed. So it may not be a bad idea to check this, on high mileage hard working engines"
This is for the M54 engine intake system (M52TU engine also), but it could be for other models also.
A couple of weeks ago, I ran a can of Seafoam through the intake system to clean it up. Every time I do this the engine runs better.
So after reading the post over on Bimmerfest, I decided to pull my DISA and inspect it.
Note: I did not have any symptoms of a failing DISA.
Here is what I found.
A picture of the DISA on the car:
Removal took about 10 minutes.
First remove or position the intake pipe out of the way. I loosened a lower clam on the intake pipe, then I just pull the MAF out of the filter box (still connected to the intake pipe) and rotated the assembly out of the way.
Then pull the electrical connector off the DISA (no. 1 one the picture), then remove the two torx bolts holding the assembly to the intake manifold.
Pull the DISA out.
The next set of pictures are of a dirty DISA. Like I said above, I cleaned the intake with Seafoam, but I do not have a pre-cleaning picture to compare.
Major deposits. These will keep the flap from closing completely and/or not allow the flap to move freely.
The outer pin which is the problem child of this assembly.
The DISA off the car:
After cleaning the flap assembly with carburetor/choke cleaner, here are the results:
Installation is just the reverse.
After seeing the inside of the intake manifold, I plan on another treatment of Seafoam to try to get the rest of the gunk out of the intake manifold.
I am not sure if there are any power gains I can feel, but I now know that my DISA is OK and a clean intake is a happy intake...
This is preventive maintenance. It's cheap, quick.
Remember, read the entire post over on Bimmerfest: http://www.bimmerfest.com/forums/showth ... p?t=317362
Do I have your attention yet...
I ran across this post over on Bimmerfest by forum user BMWTech. http://www.bimmerfest.com/forums/showth ... p?t=317362
Here is the meat of the thread but you should read the entire thread.
"The flap is powered close, controlled by the DME. Most of you who aren't familiar with the resonance system, here are some words of wisdom :
----> The resonance system provides increased engine torque at low RPM, as well as additional power at high RPM. Both of these features are obtained by using a resonance flap (in the intake manifold) controlled by the DME.
During the low to mid range rpm, the resonance flap is closed. This produces a long/single intake tube for velocity, which increases engine torque.
During mid range to high rpm, the resonance flap is open. This allows the intake air to pull through both resonance tubes, providing the air volume necessary for additional power at the upper RPM range.
When the flap is closed , this creates another "dynamic" effect. For example, as the intake air is flowing into cylinder #1, the intake valves will close. This creates a "roadblock" for the rushing air. The air flow will stop and expand back (resonance wave back pulse) with the rushing air to cylinder #5. The resonance "wave", along with the intake velocity, enhances cylinder filling.
The DME controls a solenoid valve for resonance flap activation. At speeds below 3750 RPM, the solenoid valve is energized and vacuum supplied from an accumulator closes the resonance flap. This channels the intake air through one resonance tube, but increases the intake velocity.
When the engine speed is greater than 4100 RPM (which varies slightly - temperature influenced), the solenoid is de-energized. The resonance flap is sprung open, allowing flow through both resonance tubes, increasing volume.
The problem I have seen with the part is that the metal pin that holds the flap together comes apart falling out of it's place. Not only does the flap stops working, the pin can fall down into the combustion chamber and finds its way in between the valves and the piston creating HAVOC. Valves can bend and the cylinder walls can be damaged when the pin falls off. I am not sure if fuel quality, aggressive driving, and other factors possible are causes for this to happen. One thing is for certain, engines with this problem has sludge/dirt/carbon deposits around the adjusting unit that failed. So it may not be a bad idea to check this, on high mileage hard working engines"
This is for the M54 engine intake system (M52TU engine also), but it could be for other models also.
A couple of weeks ago, I ran a can of Seafoam through the intake system to clean it up. Every time I do this the engine runs better.
So after reading the post over on Bimmerfest, I decided to pull my DISA and inspect it.
Note: I did not have any symptoms of a failing DISA.
Here is what I found.
A picture of the DISA on the car:
Removal took about 10 minutes.
First remove or position the intake pipe out of the way. I loosened a lower clam on the intake pipe, then I just pull the MAF out of the filter box (still connected to the intake pipe) and rotated the assembly out of the way.
Then pull the electrical connector off the DISA (no. 1 one the picture), then remove the two torx bolts holding the assembly to the intake manifold.
Pull the DISA out.
The next set of pictures are of a dirty DISA. Like I said above, I cleaned the intake with Seafoam, but I do not have a pre-cleaning picture to compare.
Major deposits. These will keep the flap from closing completely and/or not allow the flap to move freely.
The outer pin which is the problem child of this assembly.
The DISA off the car:
After cleaning the flap assembly with carburetor/choke cleaner, here are the results:
Installation is just the reverse.
After seeing the inside of the intake manifold, I plan on another treatment of Seafoam to try to get the rest of the gunk out of the intake manifold.
I am not sure if there are any power gains I can feel, but I now know that my DISA is OK and a clean intake is a happy intake...
This is preventive maintenance. It's cheap, quick.
Remember, read the entire post over on Bimmerfest: http://www.bimmerfest.com/forums/showth ... p?t=317362