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E85 rescue. I can fix this… Right?

2003 - 2009, roadster, coupe, facelift
DarkApollo
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E85 rescue. I can fix this… Right?

Post by DarkApollo » Tue Nov 28, 2023 5:27 pm

Update!
Changed the oil. The wonderful human who was the previous owner used an M12x1.25x15mm bolt as the drain plug. The keen eyed will note that M12x1.25 is not the proper thread. So 1/2 of the threads came out with the drain plug. Super. Initially I thought it was me going 'Snug plus one' on the drain plug, however after I ordered and received (+1 day from start of oil change) an M12x1.5 helicoil and noted that the drain plug threaded in correctly to the unstretched coil, meaning that the bolt thread was wrong. Checking with my thread pitch gauge confirmed M12x1.25. I was able to locally source the correct drain plug and it is longer so it will actually grab the remaining threads (+2 days from start of oil change). I had to order a tap to chase the threads. After that arrived (+4 days from start of oil change) I was able to clean the remaining threads and realign them. The new drain plug went in with no issue, threaded fully and was able to get finger tight before snugging with a wrench. All in all a 15min oil change turned into a 5 day affair. That said, it actually DID have oil! It was just about 3qt low. With the amount dripping out of the oil pan gasket, I cannot imagine where it is all going /s. Engine will come out next year for a good cleaning and rebuild.
No drips from the drain plug to date.

I was also able to update the gauge cluster. The true mileage was not far off from the display. Under 1000mi, the original tamper dot reading was 116150ish, and the actual mileage is currently 116910. That was a nightmare but it is corrected. It took over a month to receive the chips from China and I bought the blue board 270+ programmer, also from China, both shipped on the same day, and the programmer arrived in about a week. Note: You do NOT need to replace the chip! If you program 0 mile and 0 VIN to the M35080 chip, and resolder it to the board, use PASoft to push the VIN from the LMS/EWS, and after 2 key cycles with matching VINs, the LMS will automatically push the stored ODO to the cluster. The trouble with the M35080 EEPROM is that you cannot MANUALLY set the mileage with PASoft. However setting it to 0 mile and 0 VIN will properly correct it without needing to buy over priced chips ($30 for 5? Come on..) that take 2 weeks in customs, go to the local delivery hub, then end up 3 hours away in another state for 2 weeks, and then end up BACK at the local hub for another 3 days before being delivered.
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And now, COOLANT LEAK! Yay! It is coming from the bottom of the tank. I suspect it is the coolant level sender o-ring as that seems to be where it is coming from.

I am also down to 1 fault code throwing the check engine light. Stupid post-cat O2 is dead. Reading is a flat .43v while the other one is over .5v fluctuating. The doofus had the post cats plugged in wrong which was setting off the post-cat O2 ready and O2 heater circuit codes.
Also need to figure out the random cyl misfire. I need to pull the plugs to see what is going on. It might be oil getting in from the valve cover gasket as the coils were changed recently.

Had a quote from a body shop that it will be between $300 and $500 to pull the frame straight. I am more than OK with that.

Ordered leather samples from LSEAT (US Based company) and they have a red that is JUST a hair brighter than the dream red. So I am going to order new seat leathers from them and save some money on full seat replacements. The gray they have is spot on for the gray leather on the door cards so I might order extra of that.
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I also replaced the broken 3rd brake light and just need to replace the rondels on the fender markers with blacked out logos to MOSTLY complete the exterior. Debating on if I should add a small trunk/boot spoiler (not a wing, one of the flush mount ones that give the boot a bit more of a whale tail). Its not going to be a drift/race/FAFO car but I would like to make it my own in a tasteful way.
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enuff_zed
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E85 rescue. I can fix this… Right?

Post by enuff_zed » Tue Nov 28, 2023 7:02 pm

It is NOT likely to be the seal for the sensor. It doesn’t have one. The sensor is a reed switch activated by a magnet. The magnet is on a float which surrounds the tube the sensor sits in. The sensor is in a dry section.
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If the forum helped you, why not help the forum back. Thats the Z4 way! :thumbsup:
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DarkApollo
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E85 rescue. I can fix this… Right?

Post by DarkApollo » Tue Nov 28, 2023 7:11 pm

Youre right on that.

That only leaves the lower hose or the expansion tank... I really DO need to pull the radiator out anyway since the PO just kind of threw it in the core support after the accident and not actually mounted, I was just hoping that was a project for a sunnier day.

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E85 rescue. I can fix this… Right?

Post by Usel » Tue Nov 28, 2023 7:43 pm

Will be interesting to hear how you get on fitting those Lseat covers. If you didn't know the heated seat pads are stitched onto the back of the leathers on your current seats so you'll need to unpick the stitching to remove them.

DarkApollo
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E85 rescue. I can fix this… Right?

Post by DarkApollo » Tue Nov 28, 2023 7:49 pm

Usel wrote: Tue Nov 28, 2023 7:43 pm Will be interesting to hear how you get on fitting those Lseat covers. If you didn't know the heated seat pads are stitched onto the back of the leathers on your current seats so you'll need to unpick the stitching to remove them.
Yeah I am aware and was very much planning on it! The seats are falling apart as they are so it probably wont take much effort.
Yesterday, while working in the car in near freezing temps, it was nice to have my buns warm! Even though this is going to be a nice-day-only car, we still have nice days, albeit cold, here in the Eastern US even deep into December. So buns warmers are a welcome feature with leather seats.

I have watched A LOT of reviews for them. They seem to be pretty popular in the E30/E36 crowd and the only negative reviews were for non-standard-factory-spec seats. Like one guy was complaining that the skins he ordered didnt fit the Recaro seat he had. But like I said, the E30/E36 crowd have a lot of positive reviews for them.

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E85 rescue. I can fix this… Right?

Post by MikeyH » Wed Nov 29, 2023 12:23 am

This is going to be one hell of a nice car when it’s finished :thumbsup:
Now, Sterling grey Z4 2.2 with cup holders, stubby aerial and sport seats. Roadsters ‘cause they’re great with the roof down.
Ford Anglia, Red Sprite, a few MG midgets, MGB Roadster and yellow Ford Capri, all gone many years now.

DarkApollo
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E85 rescue. I can fix this… Right?

Post by DarkApollo » Tue Jan 30, 2024 1:43 am

Been a while!

Started clearing out the interior. The carpet is soaked.
When it is warmer out I will pull that out. Some rust from the wet carpet needs to be addressed too.
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Pulled the seats and waiting for new leathers to arrive. Already received a replacement seatbelt guide.
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Stripped down the pass seat, unstitched the seat heater and will be figuring out a way to reattach that.
While I have it apart, some modifications were needed to make these awful flat seats more “huggy”.
I added 12mm of high density foam to each bolster and 7mm to each side of the bottom. This is JUST enough extra that I feel the new leathers can still stretch over but also it is A LOT more huggy. I actually don’t feel like I am sitting in a lawn chair any more.
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E85 rescue. I can fix this… Right?

Post by MikeyH » Tue Jan 30, 2024 10:47 am

This is very impressive work :thumbsup:
Now, Sterling grey Z4 2.2 with cup holders, stubby aerial and sport seats. Roadsters ‘cause they’re great with the roof down.
Ford Anglia, Red Sprite, a few MG midgets, MGB Roadster and yellow Ford Capri, all gone many years now.

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E85 rescue. I can fix this… Right?

Post by tug » Sat Feb 10, 2024 10:46 am

Them seats sat on the grass look so sad and neglected as if there shouting "HELP ME SOMEBODY, PLEASE" :lol:
E85 N46 2.0i SE BLACK SAPPHIRE
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True-Blue
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E85 rescue. I can fix this… Right?

Post by True-Blue » Sat Feb 10, 2024 10:54 am

tug wrote: Sat Feb 10, 2024 10:46 am Them seats sat on the grass look so sad and neglected as if there shouting "HELP ME SOMEBODY, PLEASE" :lol:
Looks like they need marriage counselling… :cry:
Alpina Roadster S Lux no. 204 (1 of 15 uk cars in Alpina Blue)

Previous Z4’s :E89 30i, E89 20i, E85 3.0Si (X4) E85 3.0i, E86 3.0 Si, E85 2.5si, E85 2.5i

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abar121
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E85 rescue. I can fix this… Right?

Post by abar121 » Sat Feb 10, 2024 1:46 pm

Great work! If it's not too late, I would add some lumbar support, which these seats dearly need.
'07 Z4M Interlagos Blue. All options except extended leather.

DarkApollo
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E85 rescue. I can fix this… Right?

Post by DarkApollo » Sat Feb 10, 2024 10:14 pm

Finally a WARM dry day!

Still fighting with the center console. Brittle plastic has me annoyed. So I moved on to other things.

Time to take the top down and fix the latch motor!
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$5 gear set off Amazon and thats actually one problem fixed!
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There is still time to update the lumbar support as well. I havent taken the other seat apart yet since the new leather hasnt arrived.

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