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Learning the Z4

Gotbadger

Member
Scottish Borders
This thread is my attempt to try and document my time with my Z4 as I thought it might be fun for some of you to see someone's journey getting to know the car. Also perhaps some of you might bless me with some pearls of wisdom along the way so without further preamble here we go…

In February this year I managed to put my MX-5 NA into a hedge. Unfortunately a large rock also lived in the hedge so this was the end of the old girl. When considering getting another, my wife rightfully questioned if a man with kids should be driving a car with such scant safety features and maybe I should consider something with at least ABS and airbags. To cut a long story short, the option to pick up a 2003 2.5l Z4 from long time friend of mine and forum member [ref]Caius[/ref], came up. The deal was sweetened by the offer to drop it off and considering at heart I'm a lazy sod this was ideal!

Screenshot 2025-06-24 at 22.27.06.png

Off the bat there were two main issues

  • We agreed to add some sports seats he had, unfortunately adding these caused the airbag light to come on. Unfortunately the car has a bit of history for doing this so no simple fix is likely here.
  • The handling was not confidence inspiring verging on scary at 60mph+. Caius informed me that the rear suspension had not been done and was likely fit for the bin.
Screenshot 2025-06-24 at 22.26.46.png
Along with the above I wanted to accomplish some fun stuff
  • Replace the wheels with something bigger I feel like the car really suits larger wheels and for me the BMW style 108s really captures the 00s vibe.
  • Add something to play music from my phone (very important) :)
So first job was to pick up a cheap bluetooth adapter harness. I had the business radio so fairly easy job and worked well. Im not sure if I will keep this setup long term as it means the CD changer no longer works but its good enough for now.
Screenshot 2025-06-24 at 22.26.28.png
Next I picked up some Bilstein B4 shocks, top mounts and some new springs for the rear and this is where the z4 really started to surprise me. I'm fairly handy but no mechanic, this would be the biggest job I’d done to date and it was really easy. Considering how old this car is with some persuasion everything came off fine really a joy to work on. The shocks that I took off I think where perhaps original and after about 118k miles had basically gone completely.
Screenshot 2025-06-24 at 22.30.41.png
At the same time I managed to pick up some style 108s with Bridgestone runflats off gumtree for the princely sum of 150quid which I thought was a real bargain!

After fitting everything the car ran much better but tramlining was really pronounced on the uneven b-roads round where I live, to the point where it felt like a vengeful spirit was trying to kill me. Thankfully a couple of days later and with some more miles on the clock it did settle down a bit but still wasn't the best, so time to conduct some research...

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It would seem that it's not uncommon for e85s to have this issue and that runflats and larger wheels don't help. The other thing I found was that the rear trailing arm bush and front wishbone rear bush can also cause issues when worn out.

I decided to do one thing at once and ordered some powerflex front wishbone rear bushes. I'm in the middle of doing that job at the moment and honestly using a gear puller to get the old ones off made it a breeze. I’ve yet to get everything back on and give it a test so will update next time.

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Gotbadger said:
In February this year I managed to put my MX-5 NA into a hedge. Unfortunately a large rock also lived in the hedge so this was the end of the old girl. When considering getting another, my wife rightfully questioned if a man with kids should be driving a car when he clearly isn't much good at it...
There fixed that. :thumbsup:
 
I was on a forum trip with Caius last year when he had your car, and another a few weeks ago when he delivered it!

M-Sport seats are so much better, and not cheap, so getting them was a real bonus - despite the airbag issue.

It's good to see you are still improving it and I hope you get that tramlining issue sorted. :thumbsup:

But Bridgestone Potenza run-flats are horrible so at some point they probably need to go anyway!
 
I’m sure you can get a Bluetooth adapter to go into the aux input, not the CDC input, so you can retain the changer function.
 
Mr Tidy said:
But Bridgestone Potenza run-flats are horrible so at some point they probably need to go anyway!

Yeah heard they are quite bad. The plan is to mess about with the suspension first to see if I can improve things at all then fit new tyres and get an alignment.

enuff_zed said:
Should be easy enough to get that airbag light sorted if the seats are causing it

Lets hope so I decided to save probably the most annoying issue for after I get the handling sorted so I wouldent end up hating the car just after I got it.

RMB said:
I’m sure you can get a Bluetooth adapter to go into the aux input, not the CDC input, so you can retain the changer function.

I quite like how with this setup you can use the skip buttons on the radio. Main issue here is I need to make a real decision about how im going to set things up and I havent decided what I like best yet. Too many options!
 
Awesome seeing you take her on and put the effort in I haven't since owning two :lol: The rear suspension was definitely original, but got worse at some point in the last 5 months when a friend was using the car. I thought his descriptions of it being lairy was just him not being used to RWD, whoops. 200 mile drive to yours definitely revealed that wasn't the case :wink:

You've also got a cd changer that doesn't work, I wonder if you can replace that with something that does bluetooth -> head unit thus keeping the cd slot in the dash.

Looks so much better on 108s!
 
Forgot this from the last post but before I was about to start on the bushes the car decided to give me another little problem.

bent-cover.png

Anyway on to the main job. Taking off the front brace thing was very tedious but all went well. Having seen online the issues people can have getting these bushes off I opted to user a gear puller. I just picked up an genertic cheap one off ebay but it was more than enough to make light work of things. The bushes themselves were very well worn also thanks to the lack of engine undertay (another job for the list) very grubby.

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Next step was to get the powerflex bushes on. Once coated with a bit of the included lube all that was required here was a bit of brute force to pull them on to the arms. The main difficultly was then getting them to line back up with the raised aligning points on the car. I managed to thread one of the bolts slightly not getting it right at first and out of an over abundance of caution purcahsed a new relacement. A bit of an annoying delay but I didnt want to risk just sending it and giving myself a nightmare to deal with.

If anyone is considering this job a good video can be found on the topic here: https://www.youtube.com/watch?v=oTUR6MOgU_E&list=LL

new.png

Next to deal with was the diff cover. The holes are all rusted out so nothing to do but bodge it up like the previous onwner had done with some washers and hope for the best :rofl:

I went with A4 M6 x 35mm but probably should have gone with 30mm or even 25mm. Then all that was needed was some light persuasion with the jack to bend it a little and it went back in quite nicely.
cover.png

So did this help at all?

Well as suspected not as much as I had hoped but the car is now MUCH more stable at speed. Interestingly its now at low speed where the tramlining is most pronounced. Hopefully now some new tyres will sort this out nicely and I can get away with not doing the rear trailing arms for now.
 
If you’ve changed the lollipop bushes there’s a very good chance the alignment is now off, which don’t be helping the tramlining.
 
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